Heat exchanger manufacturer Baton Rouge Louisiana
Heat exchanger manufacturer Baton Rouge Louisiana
Have you ever watched wisps of smoke drifting from smokestacks and wondered how much energy they’re uselessly pumping into the air? Maybe less than you might think! Saving energy is a huge and costly problem for factory bosses and it’s one reason they often install devices called heat exchangers to salvage as much heat as possible from waste gases. Heat exchangers have lots of other familiar uses too. Engines in cars, ships, and planes use heat exchangers to work more efficiently, and if you have a refrigerator or an air-conditioner in your home, those are using heat exchangers too. So what exactly are heat exchangers and how do they work? Let’s take a closer look! Heat exchanger manufacturer Baton Rouge Louisiana.
Heat exchanger manufacturer Baton Rouge Louisiana
Heat exchangers are used in many engines and machines to improve their efficiency. Heat exchanger manufacturer Baton Rouge Louisiana.
What is a heat exchanger?
Suppose you have a gas central heating furnace (boiler) that heats hot-water radiators in various rooms in your home. It works by burning natural gas, making a line or grid of hot gas jets that fire upward over water flowing through a network of pipes. Heat exchanger manufacturer Baton Rouge Louisiana. As the water pumps through the pipes, it absorbs the heat energy and heats up. Heat exchanger manufacturer Baton Rouge Louisiana. This arrangement is what we mean by a heat exchanger: the gas jets cool down and the water heats up. Heat exchanger manufacturer Baton Rouge Louisiana.
A heat exchanger is a device that allows heat from a fluid (a liquid or a gas) to pass to a second fluid (another liquid or gas) without the two fluids having to mix together or come into direct contact. If that’s not completely clear, consider this. In theory, we could get the heat from the gas jets just by throwing cold water onto them, but then the flames would go out! The essential principle of a heat exchanger is that it transfers the heat without transferring the fluid that carries the heat. Heat exchanger manufacturer Baton Rouge Louisiana.
Diagram showing how a simple shell and tube heat exchanger works. Heat exchanger manufacturer Baton Rouge Louisiana.
How a simple heat exchanger works? A hot fluid (shown in red) flows through a tube coiled inside a larger shell through which another, colder fluid (shown in blue) is running in the opposite direction. Heat is exchanged by the fluids: the hot fluid cools down and the cold fluid warms up, without them actually coming into contact and mixing. This is a simplified example of a shell and tube exchanger: generally, heat exchangers of this design have many thin tubes running through a large shell. Heat exchanger manufacturer Baton Rouge Louisiana.
What are heat exchangers used for?
Geothermal pool heat exchanger.
You can see heat exchangers in all kinds of places, usually working to heat or cool buildings or helping engines and machines to work more efficiently. Refrigerators and air-conditioners, for example, use heat exchangers in the opposite way from central heating systems: they remove heat from a compartment or room where it’s not wanted and pump it away in a fluid to some other place where it can be dumped out of the way. Heat exchanger manufacturer Baton Rouge Louisiana.
A heat pump extracts heat from a natural geothermal hot spring, used to heat buildings at Hot Springs Lodge and Pool in Glenwood Springs, Colorado. The exchanger is the algae-covered plate full of copper tubes in the center of the water. Heat exchanger manufacturer Baton Rouge Louisiana.
Heat exchanger manufacturer Baton Rouge Louisiana
In power plants or engines, exhaust gases often contain heat that’s heading uselessly away into the open air. That’s a waste of energy and something a heat exchanger can certainly reduce (though not eliminate entirely—some heat is always going to be lost). The way to solve this problem is with heat exchangers positioned inside the exhaust tail pipes or smokestacks. As the hot exhaust gases drift upward, they brush past copper fins with water flowing through them. Heat exchanger manufacturer Baton Rouge Louisiana.The water carries the heat away, back into the plant. There, it might be recycled directly, maybe warming the cold gases that feed into the engine or furnace, saving the energy that would otherwise be needed to heat them up. Or it could be put to some other good use, for example, heating an office near the smokestack. Heat exchanger manufacturer Baton Rouge Louisiana.
Diagram showing how a shower heat exchanger/heat recovered works.
In buses, fluid used to cool down the diesel engine is often passed through a heat exchanger and the heat it reclaims is used to warm cold air from outside that is pumped up from the floor of the passenger compartment. That saves the need for having additional, wasteful electric heaters inside the bus. A car radiator is another kind of heat exchanger. Heat exchanger manufacturer Baton Rouge Louisiana. Water that cools the engine flows through the radiator, which has lots of parallel, aluminum fins open to the air. As the car drives along, cold air blowing past the radiator removes some of the heat, cooling the water and heating the air and keeping the engine working efficiently. The radiator’s waste heat is used to heat the passenger compartment, just like on a bus. Heat exchanger manufacturer Baton Rouge Louisiana.
If you have an energy-efficient shower, it might have a heat exchanger installed in the wastewater outlet. As the water drips past your body and down the plug, it runs through the copper coils of a heat exchanger. Heat exchanger manufacturer Baton Rouge Louisiana. Meanwhile, cold water that’s feeding into the shower to be heated pumps up past the same coils, not mixing with the dirty water but picking up some of its waste heat and warming slightly—so the shower doesn’t need to heat it so much. Heat exchanger manufacturer Baton Rouge Louisiana.
How a shower waste-water heat exchanger works? Hot outgoing waste-water warms incoming cold water, reducing the energy you need to get the water hot and making the whole thing more efficient. Heat exchanger manufacturer Baton Rouge Louisiana.
Types of heat exchangers
All heat exchangers do the same job—passing heat from one fluid to another—but they work in many different ways. The two most common kinds of heat exchanger are the shell-and-tube and plate/fin. In shell and tube heat exchangers, one fluid flows through a set of metal tubes while the second fluid passes through a sealed shell that surrounds them. That’s the design shown in our diagram up above. Heat exchanger manufacturer Baton Rouge Louisiana. The two fluids can flow in the same direction (known as parallel flow), in opposite directions (counter flow or counter-current), or at right angles (cross flow). Boilers in steam locomotives work this way. Plate/fin heat exchangers have lots of thin metal plates or fins with a large surface area (because that exchanges more heat more quickly); heat exchangers in gas furnaces (gas boilers) work this way. Heat exchanger manufacturer Baton Rouge Louisiana.
Heat exchanger manufacturer Baton Rouge Louisiana
Stainless steel heat exchanger from a nuclear plant. Fins on a heat exchanger. Heat exchanger manufacturer Baton Rouge Louisiana.
Two types of heat exchanger. A shell and tube exchanger from the Savannah River nuclear plant in South Carolina, United States. There are lots of tubes in this one and they’re easy to see. Photo by courtesy of US Department of Energy (DOE). The plate and fin heat exchanger from inside a gas central heating boiler/furnace. Heat exchanger manufacturer Baton Rouge Louisiana.
We constantly underpin our technological leadership with new product developments. This includes special high-performance finned tubes with optimized material and design, enabling clearly more efficient heat exchange. Heat exchanger manufacturer Baton Rouge Louisiana. This pays off for you in two ways. The investment cost is reduced and you save in operating costs. Both benefits can be achieved while enjoying high-level product reliability even under extreme conditions. Heat exchanger manufacturer Baton Rouge Louisiana.
In addition, we offer you a choice you rarely find elsewhere – the choice between aluminum fins and steel fins on the finned tube systems. Heat exchanger manufacturer Baton Rouge Louisiana. Both variants have specific benefits. Heat exchanger manufacturer Baton Rouge Louisiana.
Finned tube bundles with aluminum fins are considerably more lighter, are insensitive to soiling and easy to clean. On the other hand, systems using galvanized steel offer a very long service life of up to 30 years, are extremely resistant to mechanical influences such as hailstorms and provide optimum corrosion protection as aluminum. Heat exchanger manufacturer Baton Rouge Louisiana.
Air coolers are used in fundamentally different and sometimes extremely difficult ambient conditions. This refers to both production processes and climate-related conditions. Heat exchanger manufacturer Baton Rouge Louisiana. What is needed are designs that are up to these requirements at any time, while also taking the customers’ wishes into account. Heat exchanger manufacturer Baton Rouge Louisiana.
From the very beginning, our experts have designed and realised the most varied units for all branches of industry. Heat exchanger manufacturer Baton Rouge Louisiana.Multi-faceted experience combined with an eye for everything that is feasible produce solutions which integrate perfectly into your industrial production. Heat exchanger manufacturer Baton Rouge Louisiana.
Heat exchanger manufacturer Baton Rouge Louisiana
Air cooled Heat Exchangers (or) Fin fan Cooler or Air Fin Cooler are the same Air Cooling equipment. In some part of the world Air Cooled Heat Exchangers are also known as Air Fin Cooler. Simply says Air Fin cooler, Fin Fan cooler, Coil Cooler, Dry Cooling Tower are the other names of Air Cooled Heat Exchangers. Heat exchanger manufacturer Baton Rouge Louisiana.It also used for Heat rejecting from a hot process fluid to the surrounding atmosphere by using the atmospheric air as a cooling media. Heat exchanger manufacturer Baton Rouge Louisiana.
The Air Fin Coolers are basically designed with multiple rows of finned tubes in a series of surface and required numbers of fans are used to move the low temperature atmospheric ambient air over the finned tube coil surface in order to cool the hotter fluid media. Heat exchanger manufacturer Baton Rouge Louisiana.It is nothing but an extended type of industrial or automotive radiators. The finned tube bundles are modular construction for easy transportation. Heat exchanger manufacturer Baton Rouge Louisiana.The various types of headers are Welded Bonnet Header, Plug Header, Manifold header, Plug and pipe header etc., Heat exchanger manufacturer Baton Rouge Louisiana.
The various types of Fins are ‘L’ type Wrap-On Fins, ‘G’ type Embedded Fins and Bi-metallic Extruded Fins etc.,. In some small type heat Exchanger wire/ strip type copper wounded / knurled Fins are also used. Other than finned tube bundle and headers, Axial flow fans and drives etc are used as per the Cooler requirement. Heat exchanger manufacturer Baton Rouge Louisiana.
These Air Cooled Type Heat Exchangers are used in oil, gas, petrochemical, refinery, power and condensation plants. All type of fluids in process industries are cooled in Air Fin Coolers with the use of atmospheric air, as the cooling media which resulting in economy in running costs. Heat exchanger manufacturer Baton Rouge Louisiana.
Our Air Cooled Heat Exchangers are used for high pressure, high temperature applications in process industries with metallurgy suitable for highly corrosive fluid medias. Heat exchanger manufacturer Baton Rouge Louisiana.
Typical components include headers, finned tubes, and fan assembly. Heat exchanger manufacturer Baton Rouge Louisiana.
Forced draft
Allows easier maintenance of the fans. Fans deliver air at ambient temperature with consequent higher efficiency. Heat exchanger manufacturer Baton Rouge Louisiana.
Induced draft
Heat exchanger manufacturer Baton Rouge Louisiana
The plenum chambers are mounted on top of the bundle and protect the finned surface against wind, rain, snow and partially hail. The location of the fans also ensures an optimum air distribution, limits air recirculation and allows maintenance at a lower level. Heat exchanger manufacturer Baton Rouge Louisiana.
Recirculated / winterization
This feature is recommended for special process (hydrate prevention..) and cold climates where it is advisable to provide warm air recirculation to prevent freezing or pouring. The recirculation may be achieved by mean of louvers, steam coils and variable fans. Heat exchanger manufacturer Baton Rouge Louisiana.
Pre-assembled modules
The long construction time needed for the installation of the plants as well as the lack of manpower and its increased cost, have prompted the introduction on the market of pre-assembled units. These units are expressly designed for safe transport and easy installation on the plant. On demand they can be shop tested before delivery. Heat exchanger manufacturer Baton Rouge Louisiana.
Our Air-cooled Heat Exchangers are the preferred solutions for applications which require a great deal of customisation. Heat exchanger manufacturer Baton Rouge Louisiana. Enviro Tec has forced and induced draught systems with design pressures up to 160 bars, comprehensive process control options and various kinds of finned tubes. We have a team of experienced engineers that assist you throughout the design stage, to ensure that all possible challenges are taken into account and their solutions found in the design stage itself. Heat exchanger manufacturer Baton Rouge Louisiana.
High thermal performance, no matter what your needs:
Enviro Tec can provide Heat exchangers with virtually any capacity, metallic alloy or pressure range. Irrespective of location, atmospheric conditions, you can rely on Enviro Tec to give you a solution that works well, because that is what we have been doing for the last 60 years. Heat exchanger manufacturer Baton Rouge Louisiana.
The unique requirements of your location and application are taken into account by our engineers, who use computer modelled simulations to analyse the project in terms of projects, climate, stress and other factors affecting tower performance. Enviro Tec also custom designs and fabricates the structural and mechanical components for your unique needs, never compromising on quality in the process. To achieve uniform air distribution, Enviro Tec manufactures all mechanical components in-house specifically for use in cooling towers. Heat exchanger manufacturer Baton Rouge Louisiana.
Heat exchanger manufacturer Baton Rouge Louisiana
The multi-blade fans are statically balanced to enhance energy efficiency and have Automatic Variable Pitch for high performance and durability. Enviro Tec’s renowned gear reducers, available in multiple options, are designed to deliver high performance under demanding industrial conditions.
Don’t forget about our other services in industrial cleaning, With our company’s roots in industrial cleaning, Enviro Tec has excelled as an industry leader. Our water blasting services, including high pressure cleaning, ultra-high pressure cleaning/cutting, high-volume vacuuming of wet and dry materials and numerous other services help your company’s building looking sharp and your equipment working efficiently. Our personnel minimize outage downtime by performing industrial cleaning services that are both proficient and cost effective. Heat exchanger manufacturer Baton Rouge Louisiana.
Enviro Tec operates a 24/7 emergency response crew that is available to meet your urgent cleaning needs. Heat exchanger manufacturer Baton Rouge Louisiana.
An ethical and responsible industrial cleaning company we’re an industrial cleaning company that believes in investing in our staff. Our industrial cleaners are specially trained to workat high levels on cherry pickers, scissor lifts and scaffolding towers and carry the necessary IPAF qualification. Enviro Tec solutions Baton Rouge Louisiana. Training also includes the safe use of industrial cleaning equipment such as scrubber driers, rotary buffers, sEnviro Tec cleaners and pressure washers. Heat exchanger manufacturer Baton Rouge Louisiana.
Absolute H&S compliance
The health and safety of our staff and customers is of paramount importance. For all contracts we create site specific Risk Assessments and Method Statements. COSHH Data sheets are also provided, as well as copies of our Health & Safety Policy. Heat exchanger manufacturer Baton Rouge Louisiana.We are an industrial cleaning company that uses on local industrial cleaners. Heat exchanger manufacturer Baton Rouge Louisiana.
As a result we ensure that our carbon footprint is minimised in comparison to our competitors.As our industrial cleaners are spread across the UK they do not have to travel long miles to each job. Complete range of industrial cleaning services. Heat exchanger manufacturer Baton Rouge Louisiana.
OUR CLEANING COMPANY CAN HELP
Commercial Cleaning Solutions Provider. At ENVIRO TEC Solutions we provide the industrial cleaning solutions and facility maintenance services you need to increase efficiency, enhance productivity, and improve profitability. Our industry support services make it easy to focus on running the business and generating revenue rather than dealing with maintenance issues. Heat exchanger manufacturer Baton Rouge Louisiana.
Heat exchanger manufacturer Baton Rouge Louisiana
ENVIRO TEC Solutions focuses on identifying your individual needs, and we can tailor our services to meet your requirements. Heat exchanger manufacturer Baton Rouge Louisiana.Our cleaning company has nearly 30 years of experience, and our highly skilled workforce can implement state-of-the-art equipment and technology to provide the results you expect. We will consult with you every step of the way to ensure that your needs are met and that you receive high-quality, cost-effective services that will free up your skilled resources to focus on developing and growing your business. Heat exchanger manufacturer Baton Rouge Louisiana.
ENVIRO TEC INDUSTRIAL CLEANING SERVICES
At ENVIRO TEC Solutions we can tailor our services to match the needs of your industry, and our cleaning specialists can deliver the effective solutions you need to enhance your productivity and maintain compliance with industry standards. Whether you need Clean room cleaning services, or a HACCP Plan that integrates with other facility maintenance and food sanitation programs, we can help. Heat exchanger manufacturer Baton Rouge Louisiana.
Our cleaning company provides solutions for companies in many different industries, including: Aerospace and Defense, Automotive Manufacturing, Medical Industry, Food Processing, and more. At ENVIRO TEC Solutions we will use our proven 3 Step Approach to facility cleaning to ensure that your needs are met. Heat exchanger manufacturer Baton Rouge Louisiana.
ENVIRO TEC PEACE OF MIND SOLUTIONS
At ENVIRO TEC Solutions we’ve built our business on six guiding principles, and our adherence to these goals on every job allows us to deliver the results you expect. Heat exchanger manufacturer Baton Rouge Louisiana.These principles are:
- ENVIRO TEC Solutions ISO Certified
- SAFETY EXPERTISE
- COST IMPROVEMENTS
- QUALITY FOCUS
- SOLUTIONS FLEXIBILITY
- IMPROVED MORALE AND ATTITUDE
- ENVIRONMENTAL AND REGULATORY COMPLIANCE
When you work with ENVIRO TEC Solutions you can rely on us to monitor each step of the industrial cleaning process to ensure efficiency, delivery, and the facility maintenance you expect. Heat exchanger manufacturer Baton Rouge Louisiana.
From waste collection to removal, from servicing to compliance with regulations: whatever your industrial sector may be, we offer our customers maintenance solutions for equipment and infrastructures to ensure their industrial sites operate correctly. Heat exchanger manufacturer Baton Rouge Louisiana.
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(Texas City, Texas) (Baton Rouge, Louisiana)
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